Pages: 1, 2, 3, 4, 5, 6, 7, 8, 9

Cleaning strainer (M, Fig. 9)

  1. Set the switch marked HEATER CONTROL to OFF (Fig. 5). Allow the circulation pump and the auxiliary pumps (HC heater only) to continue operating for approximately 5 minutes.

  2. Set the switch labeled CIRC. PUMP to OFF.

  3. For HC heaters, set all switches labeled AUX. PUMP to OFF.

  4. Set valves as indicated in Fig. 3 for Clean Strainer. (See also Fig. 4.)

  5. Place a bucket or other container under the drain valve (Fig. 6). Container should be at least 5-gallon capacity.

    NOTE: Wear chemical and heat resistant gloves as shown in Fig. 6.


    Figure 6. Drain valve installed in strainer flange.
    (Wear chemical and heat resistant gloves as protection from hot oil.)

  6. Open drain valve to drain thermal fluid from the strainer. Do not re-use this fluid. Dispose of it properly.

  7. Unbolt the square flange from the bottom of the strainer. Remove the flange, and the strainer basket will slide out.

  8. Clean the strainer basket with fuel oil, then dry completely with compressed air.

  9. Re-install the strainer basket and flange.

  10. Close drain valve.

  11. Install a cap on the drain valve (Fig. 6) to protect against accidental release of thermal fluid.

Bleeding air from the circulating pump
(P, Fig. 9)

  1. Make sure that the HEATER CONTROL switch (Fig. 5) is set to OFF.

  2. Close the valve number 4 (N, Fig.9) in the thermal fluid line at the helical coil inlet.

  3. Observe coil inlet pressure gauge (Fig. 8). When gauge indicates normal operating pressure, open valve fully at inlet of helical coil. Normal operating pressures are shown in Fig. 7.

  4. Repeat as necessary until pressure indication is steady at its normal pressure.

Figure 7. Gauge Indications For Heater Normal Operation

Model

Fuel Oil Supply Pressure

Fuel Oil Return Pressure

Coil Inlet
Pressure

Coil Outlet
Pressure

Coil Outlet Thermometer**

Manifold
Thermometer***

HCS-70

275-300 psi

70-180 psi

50-60 psi*

36-46 psi*

320°F

-

HCS-100

275-300 psi

70-180 psi

50-60 psi*

26-36 psi*

320°F

-

HCS-175

275-300 psi

70-180 psi

50-60 psi*

29-39 psi*

320°F

-

HCS-250

275-300 psi

70-180 psi

50-60 psi*

24-34 psi*

320°F

-

HC-120

275-300 psi

70-180 psi

50-60 psi

0-10 psi

320°F

< 270°F

HC-200

275-300 psi

70-180 psi

50-60 psi

0-10 psi

320°F

< 270°F

HC-300

275-300 psi

70-180 psi

50-60 psi

0-10 psi

320°F

< 270°F

*These pressures may vary approximately 30 to 40 percent depending upon piping circuits.

**Temperature at coil outlet should be same as set point.

***Temperature at manifold should be approximately 50 or more degrees less than set point. 275-300 psi 70-180 psi 25-30 psi 0-10 psi


Figure 8. Left: Outlet pressure gauge. Right: Inlet pressure gauge.

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